Product Description
This C/Z Quick Interchangeable Roll Forming Machine adopts a special structure. The rollers for C&Z are changed very quickly without dismantle any parts . One machine can produce all specifications of C/Z/U purlins. Crimples are optional to increase rigidity of purlins. The width of the purlins can be automatically adjusted by PLC. If you need more economy solution then can be Handle Wheel adjusting as well. This machine we adopt pre-punching and pre-cutting or post-cutting system.
We have two solutions for you:
a) Fully automatic type: purlin size change and CZ interchange both are controlled by PLC and operating on touch panel, within 1 minute.
b) Semi-automatic type: purlin size change by press button, CZ interchange change manully (within 10 minutes)
Product features
The steel C stud roll forming machine with embossing, 11 rollers tation, 40 mm diameter shaft, Cr12 roller material, hydraulic cutting.
C/Z purlin interchangeable roll forming machine has been designed to produce both C and Z steel purlins with any sizes available. The profile change including cutting dies for C to Z takes at most 30 minutes (just clutches taken out, a 180° turning on some rolling tools and clutches inserted in) and size change needs at most 5 minutes (just input the required distance through the touch screen on PLC control cabinet ). So much efficiency has been improved by this quick-change c/z steel purlin roll forming machine.
Specifications
| 1. | Power requirement | Type | 380v/3ph/50hz | |
| | | Main Motor power | 11kw | |
| | | Cutter power | 5.5kw with 2.2 kw servo motor | |
| 2. | Forming speed(m/min) | 40-45m/min max | Not include the time of cutting |
| 3. | Forming stations | 12stations | |
| 5. | Material of rollers | CR12 | |
| 6. | Thickness of structure | 30mm | |
| 7 | Forming shaft diameter(mm) | 50 | |
| 8 | Drive | Gear box | |
| 9 | Type of cutting | Hydraulic cutting | |
| 10. | Control system | PLC xinjie | |
| 11. | Install dimension(depend on the final design) | 4.8m×0.6m×1.2m | Without panel length |
| 12. | Total weight (Approx) | 2.3T | Depend on final design |
| 13. | Screen | Text screen /touch screen | |
Components
| NO | Name | Unit | Qty | |
| 1 | Man-made decoiler | set | 2 | - Max width 300mm
- Inner diameter -460-510mm
- Max loading capacity 1000kg
- Manual operating type manual expansion to tighten the coil
- Break down drive whole line stop while decoiler idle
|
| 2 | Feeding Table | set | 1 | |
| 3. | Forming Rollers | set | 1 | - Forming Station 16 nos
- Forming Rollers material Cr12
- Forming Rollers hard treatment HRC 58-60
- Shaft of roller Diameter 40mm
- Shaft material 40Cr,heat treatment, refine grinded
- Machine frame: steel welding
- Main sidewall thickness 25mm
- Machine driven by universal joints via gearbox
- Roll forming motor 5.5kw with frequency inverter controller
- Gearbox RV worm gearbox
|
| 4. | Hydraulic cutting with hole punching | set | 1 | - Hydraulic pump stand 1 set
- Hydraulic Components taiwanese
- Hydraulic System discharging protection with wind cooler
- Edge cutting 2 sets both ends
- Middle joint hole punching 23sets/152.4mm
- Fire testing hole 2 sets both ends
- Mould standard SKD-11 Steel Japanese
- Mould frame&plate S45C
- Mould pin SKH-9 steel Japanese
- All mould treatment By slow-feeding Nc wire cutting
|
| 5. | Profile Discharger | set | 1 | - Driven machinical Auto Head
- Operation Full automatic along with forming machine
|
| 6. | Electric Control system | set | 1 | - Frequency converter Silin ,Taiwanese
- PLC Fatek ,Taiwanese
- Touch screen weinview Taiwanese
- Profile length cutting forming machine stops then cut
- Operational controller: touch screen knob switch emg
Brake down and so on (6)Power supplier 380V 50Hz 3phase |
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