Quick Changeable widely used C Channel Profile Z shape Roll Forming Machine with Punching machine
1. Processing technique and deployment of c z type roll form machinery
Flow chart : Decoiler-- Roll Forming--PLC System—Hydraulic System –Pressing --Cutting —Output Table
2. Components of line of c z type roll form machinery
| No. | Name | Unit | Qty |
| 1 | Decoiler | set | 1 |
| 2 | Entry Beach | set | 1 |
| 3 | Main Machine for roll forming | set | 1 |
| 4 | Cutting System | set | 1 |
| 5 | punching | set | 1 |
| 6 | Output Table | set | 1 |
| 7 | Control System(PLC) | set | 1 |
| 8 | hydraulic station | set | 1 |
3.Decoiler
Usage:It is used to support the steel coil and uncoil it in a turnable way.
Passive uncoil pulled by roll forming system
| Loading capacity | 5T |
| Uncoiling width | 1000mm |
| Inner diameter: | 450-550mm |
4.Feeding
Usage:Put the raw material(steel plate) through the beach to manufacture and process,4 down and 3 up , it can guarantee that the products are neat, parallel and everything is uniformity.
| Material of axis | 45#steel |
| Number | 3 up,4 down |
| Diameter of axis | 100mm |
| Forming round | Material bearing steel (GR15), quenching 60-62 °C |
5.Roll forming machine of c z type roll form machinery
Advantage:Automatic length cutting, automatic punching, high degree of automation, quick and easy installation
| Length of the main part | 6800mm*800mm*1200mm |
| Weight of main part | 7.2 tons |
| Voltage | 380V 50HZ 3Phase |
| Frame | 400 H steel |
| Drive mode | differential gear |
| Main axle material | GR15 |
| Material of shafts | 45# steel |
| Diameter of shafts | φ80mm |
| Number of rollers | 12 rollers |
| Main power | 11kw(cycloidal planetary gear speed reducer) |
| Forming speed | 8m-10m/min |
| Adjustment method | Half seams type Looper |
6.cutting part
Features: The hydraulic broken C-beam machine roll bending finished with good compression performance, good flatness, automatic fixed-length cutting, automatic punching, high degree of automation, quick installation
7.Punching part of c z type roll form machinery
Features: punching is added to the flying saw cutting part, by the hydraulic control, mainly in the red c-shaped steel in the hole based, can be set up according to their needs, can be washed from time to punch, simple to use, the durability
| Power | 4kw (double valve) |
| Cylinder | 2 |
| Material: | Cr12 quenching |
| Quantity | 2 |
8.Hydraulic station
It is controlled by gear wheel oil pump. Afer filling the hydraulic oil into the hydraulic oil tank ,the pump drive the cutter machine to begin the cutting job
| Power | 3kw |
| Hydraulic oil | 46# |
Components: The system includes a set of hydraulic tank , a set of hydraulic oil pump, two hydraulic pipes.and two sets of electromagnetism valves.
9.Electric Control System
Adopted PLC , transducer, touch panel from Mitsubishi Japan to ensure high speed with stability, precision and lifetime.
Other electric element are Schneider
Equipped with movable switch , air break, radiator, transformer & electric leakage protector for operation convenience and safety.
10.Counter
One counter gauges length,pulses,and decides length
Omron encoder for length measurement
Products receiving tables
It adopts welded steel and supported roller to transmit the products.
11.Products receiving tables
It adopts welded steel and supported roller to transmit the products.
Packaging: Important Components Wiped Anti Rust Oil, Rollers and Shafters covered by foam film, Hydraulic station, PLC control Box, Spare parts and some small parts
Packed in plywood box. All Components Fixed by steel wire with Container.
Payment Terms: 30%T/T after signed the contract,balanced before delivery
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